Custom Display Boxes
Our company produces custom display boxes for brands throughout the US. We design packaging that not only ships products, but also provides an appealing retail display. These display boxes act as shipping cartons and point of sale (POP) display boxes, helping products attract attention on retail shelves and checkout counters.
Custom Retail Display Box Options
Depending on the weight of your product, the placement of the product in retail, and your merchandising goals, display packaging is available in a variety of structural styles. We have a number of display box options to fit your specific merchandising goals while ensuring an organized display even with a variety of product SKUs.
Counter Display Boxes
Pop Up Display Boxes
Corrugated Display Boxes
PDQ Display Boxes
Clear Lid Display Boxes
Display Box Packaging by Industry
Cosmetics & Beauty
Lipsticks, mascaras, and travel-size beauty products are frequently packaged in display boxes made of lightweight SBS paperboard. These types of display boxes enhance the shelf presentation of products and attract potential customers.
Pharmaceuticals & Health
Counter display packaging is often used for packaging over-the-counter medication, vitamins, and health and wellness products. These types of display boxes feature a layout that aids in sales and the readability of the product labels.
Food & Confectionery
Product display boxes are placed at check-out counters to encourage impulse purchases of chocolate bars, candy, chewing gum, snack packs, and mints. These boxes help maintain order among multiple display products.
Toys & Small Goods
Toys, collectibles, and promotional products are frequently packaged in display boxes to attract the attention of customers while shopping or paying bills and help simplify the restocking of retail products.
Personal Care
Travel-size toiletries and hygiene products are packaged in display cartons that simplify merchandising. SBS paperboard is used to make display cartons that are strong enough to hold multiple retail products.
Apparel Accessories
Countertop displays that group retail products such as socks, belts, and seasonal products help customers find different variations of the retail products.
Features of Custom Display Boxes in Retail Environments
1- Packaging with Dual Usage
Display boxes serve the function of transporting products and displaying them on counters or floors. Because of this, a separate shipping carton and a retail merchandising fixture can be eliminated for many product lines.
2- Location Based on Customer Flow
There are many display boxes found at check-out lanes, or in aisles that receive the most customer traffic. These locations encourage last-minute purchases and contribute significantly to impulse buying.
3- Considerations of Product Weight
Lightweight retail products are usually packaged in paperboard or SBS and heavier ones in corrugated cardboard. Many wholesale display boxes are produced with different grades of board based on the requirements of the product.
4- Display of Printed Brand
At the point of sale, display boxes are able to print a display of the brand and product information by means of either a CMYK or PMS print. This makes the display an integral part of the product offering in a retail setting.
Options of Construction for Display Boxes
Counter Display Units
These are custom boxes that are small and are made for check-out counters and service desks. They are made for products that are either singularly or small quantity purchases.
Display Boxes for the Floor
For display boxes designed to be placed on the floor, corrugated board is used to support heavier products. Depending on the board selected, burst strength ratings typically range from 125 lb to 500 lb.
Display Boxes with Dust Flaps
These boxes come with an automatic locking base, dust flap sides, and a scored top flap. After delivery, the front section is folded down to allow customers access to the products inside.
PDQ Display Packaging
Packed PDQ displays mean that retailers do not have to spend time packing products in the displays to set up a selling area. The display carton becomes the retail fixture when the display is opened.
Clear Lid Display Formats
A clear lid display has a base made of either paperboard or corrugate that has a clear viewing panel. This display construction contains the products while maintaining their visibility to the customer.
Material and Strength Options for Display Boxes
1- Paperboard/SBS
Lightweight custom display boxes for use in retail environments are frequently made from a material called SBS or paperboard. Typical caliper ranges are 10pt to 24pt, making paperboard displays suitable for products like cosmetics or OTC products.
2- Corrugated Cardboard
To display products that are heavier and need additional strength, boxes made of corrugated cardboard are used. Modular design and flute type are used to determine the strength and the burst test requirements for these display boxes which typically range between 125 lb and 500 lb.
3- CCNB Board
CCNB (Clay Coated News Back) is a cost-effective material for retail display packaging that has a printed surface. It is frequently used for retail display boxes that have an easily printable, full-color graphics design and require moderately-fortified displays.
4- Uses of Chipboard
Chipboard is excellent for lightweight structures. For example, it is a great material for a display box. For counter units that display products, where displayed product weight is low and shelf space is limited, chipboard is an excellent material.
Display Packaging: Printing and Finishing
Color Printing Systems
Custom display boxes use full-colour CMYK or Pantone Matching System (PMS) printing. They are printed using either direct printing onto the box or litho printing, where the design is transferred from a mounted sheet.
Surface Finishing
Some options for display boxes include laminate finishes, AQ coatings, embossing, and foil stamping. Retail display boxes, especially those used in retail environments that are more premium in nature.
Structural Branding
Display boxes can include custom inserts, window patches, and interchangeable header cards to secure products, showcase contents, and display pricing or branding without changing the box.
Order Quantity and Production Setup
For display boxes, particularly those that are printed, ordered quantity may vary. Retail launches may require lesser quantities, whereas bulk orders are required for complete production runs. To evaluate the design of the display box and to ensure that the structures are within the limits of the company, a 3D mockup or CAD design is used. Display boxes that are less complex in nature have a lower limit. Within the continental US, shipping is free for display boxes.
Custom Display Box Production Workflow
1- Request a Price Estimate
Send us the dimensions, expected quantities, and preferred materials, and we'll draft your display pack layout, and provide a detailed price estimate based on your project requirements.
2- Approve Design
Production will not start until you provide sign-off on the display pack layout, the CAD, and the 3D rendered image. Changes will be made as necessary until you provide the final sign-off.
3- Produce and Ship
Display pack production will commence after sign-off from the CAD and 3D image. The selected structure and print method will be used. Production and shipping will vary based on the quantity ordered and the destination within the US.
