High-quality Apparel & Fashion Mailer Boxes

Why Custom Apparel Mailers Outperform the Standard?

Apparel mailer boxes helps online fashion retailers to showcase their products and highlight their brands via custom printing and finishes, as well as custom-sourced materials.

Online Retailers & E-Commerce Retailers Packaging

Apparel mailer boxes should provide online fashion retailers with the best combination of product protection, efficiency, and product representation when shipping apparel to their customers. Through the use of custom-printed, finished mailer boxes, you can sell your products while still providing them with top-quality packaging that will deliver the products to your customers in perfect condition.

Direct To Consumer Fashion Brands Packaging

Many apparel direct-to-consumer brands use mailer boxes designed "just for them" as the most critical touch point when it comes to customers. Using custom-designed apparel packaging allows them to protect their garments during transit but also provides customers with a premium experience when they open their garments and see the packaging.

Fulfilment Centres and Retail Distribution

Apparel packaging boxes allow you to pack your merchandise at high volumes, and present your products uniformly when they arrive at the customers. Since these boxes are lightweight and foldable in their design, they will allow your fulfilment teams to reduce the amount of storage space they have to keep for them and also to reduce the costs of shipping them.

Influencers, PR, and Promotional Fashion Packaging

Custom-designed, luxury apparel mailers are perfect for use in influencer campaigns, PR campaigns, and product launches. A great design combination of finishes, printing and presentation of both the box and the item is very powerful when it comes to branding and providing a memorable unboxing experience and can engage customers and generate social sharing.

Advantages of Shipping Clothing and Fashion through Mailer Boxes

Mailer boxes represent a practical and affordable way to ship apparel and other fashion items while also providing a professional looking presentation.

1- Self-Locking Foldable Box Design

A self-locking foldable box design allows you to pack with no extra tape. Therefore, this will increase efficiency during packing time, ultimately taking less manpower and providing a better display for the apparel packaging.

2- Economical and Lightweight Shipping

Lightweight packaging (made from corrugated cardboard or Kraft paperboard) helps reduce shipping costs while still providing adequate protection for the apparel.

3- Durable Corrugated & Rigid Materials

Durable corrugated cardboard and rigid mailers are designed to be highly resistant to impacts, compression, and handling damage. They help to keep garments tidy and retail ready because they are very durable and provide the ultimate protection during shipping.

4- Custom Sizes for Clothing & Garments

Custom-production packaging is available in sizes that fit your products specifically; therefore, using the appropriate size packaging will decrease the amount of void fill and allow for less movement during shipping.

Mailer boxes for clothing and fashion items

Apparel Products Commonly Packed in Mailer Boxes

Our apparel mailers are engineered to maximise the protection of your product, provide an outstanding presentation and enable you to ship more efficiently and are designed to hold a variety of fashion products, includin, but not limited to the following:

Apparel & Accessories

Luxury Garments

Subscription Fashion

Activewear And Lifestyle Clothing

Promotional & Seasonal Collections

Under Garments And Lingerie

Premium Printing & Branding Solutions for Fashion Mailers

It is essential to choose a suitable combination of protection, cost and sustainability for electronics. Our team will assist you in selecting the right materials for your products and shipping methods.

Box Printing Interior And Exterior

By using internal and external printing, brands can provide an exceptional unboxing experience, develop a stronger brand message, and tell a story about their brand.

Full Colour CMYK Printing

CMYK printing ensures that your colour reproduction from the first production run to the last production run is accurate and your branding is consistent.

Finish Options

Improve the appeal of your packaging with one of the following finishes: a matte finish, a gloss finish, or a soft-touch finish. Each finish improves the look and feel of the packaging.

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Materials That Are Used To Make Our Apparel Mailer Boxes

We use carefully selected materials in our apparel mailer boxes that provide a balance between durability, presentation and sustainability to meet the demands of today's fashion brands.

1- Corrugated Cardboard

This is one of the most common materials used in apparel packaging. It has an incredible amount of strength and resistance to impact. The fluted design absorbs shock, prevents garments from being compressed, and maintains the integrity of the box when it travels long distances.

2- The Natural Look of Kraft Board

With its lightweight build and appeal to modern and sustainable fashion brands, lightweight kraft board is an ideal option for these brands. Although it is significantly lighter than standard cardboard, kraft board offers a high degree of durability for garments during transit.

3- Eco-friendly and recyclable materials

Our line of eco-friendly and recyclable materials can help support eco-friendly packaging programs, as well as provide eco-friendly ways to package clothing and apparel. These materials can reduce the negative environmental impact of packaging clothing and provide the same degree of strength required to transport apparel.

4- White Corrugated Board

This material has a clean and premium appearance; adds to the overall brand image of the product, and improves the overall quality of print graphics. The smooth surface allows for the high-quality printing of CMYK, making it an excellent choice for clothing and fashion brands that are concerned with presentation quality and high visibility of their brands.

Open light brown corrugated mailer box with a neatly folded black polo shirt on dark tissue paper inside

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Order Quantities & Pricing Flexibility

Our pricing structure has been developed to allow businesses to scale their packaging solutions as needed without sacrificing the quality of the finished product.

1- Small Batch Orders for Startups

Flexible MOQs (minimum order quantities) make it easy for startups and growing brands to quickly test out new packaging designs, seasonal concepts and limited edition apparel collections and high volume distribution needs.

2- Consistent Quality Across Orders

Ordering custom mailer boxes is both simple and transparent, with every step of the process transparent and reliable. You will receive consistent results throughout the entire process of creating your custom boxes for your apparel mailings.

3- Scalable Volumes for Growing Fashion Brands

While both apparel mailer boxes are designed to safely transport clothing products, it serves a unique role in the process of packaging and fulfilment. It allows for merchandise to be packed at high volumes, and present products uniformly when they arrive at the customers.

Two cardboard mailer boxes - one open showing interior with design guide, one closed

Apparel Mailer Boxes vs Apparel Shipping Boxes

Apparel mailers and apparel shipping boxes are both used to safely transport clothing products, but serve different purposes in the apparel packaging and fulfillment process.

Apparel Mailer Boxes

1- Inner Packaging for Apparel Products

Custom apparel mailers allow clothing to be folded neatly in place and protected against compression, providing an impressive customer experience.

Apparel Shipping Boxes

1- Outer Carton for Bulk Orders

Shipping Boxes are used to ship multiple Apparel mailers and/or large quantities of clothing from manufacturers, distributors, and fulfilment centres.

2- Branding and Presentation of Apparel By Design

With this print technology, brands have the opportunity to reinforce their company's identity, create a compelling story, & foster customer loyalty.

2- Support Bulk Fulfilment and Logistics

Shipping Boxes are used in the bulk fulfilment process for palletizing and transferring inventory. They are designed to be durable, but don’t offer branding.

3- Lightweight Customer-Facing

Apparel mailer boxes use lightweight materials, such as corrugated cardboard, rigid paperboard, or kraft paperboard, that results in lower shipping costs.

3- Protect During Transit

Apparel shipping boxes focus on maintaining a product's integrity during transit that fits and ensures that the product does not get damaged.

Who We Build For: From Boutiques to Major Labels

All types of fashion companies now look to use apparel and fashion mailer boxes as protective and aesthetically pleasant items for delivery of your clothing product to the customer, and to provide an efficient way to fulfill orders.

DTC Fashion Businesses

DTC’s utilize custom apparel mailer boxes as a way to convey strong initial impressions of their brand on the consumer. Creating an enjoyable unboxing experience while providing dependable protection for products with unique printed mailers builds trust with customers and creates additional opportunities for repeat sales.

Online Retailers

Online retailers utilize clothing mailer boxes as a hybrid product being durable enough to deliver the products to the consumer while still providing a visually appealing application of the retailer’s brand identity to the product during the last mile delivery process to maintain customer retention.

Boutique Fashion Companies

Boutique fashion businesses utilize luxury apparel mailer boxes that represent the care and quality of the craftsman who made them. High-end materials, custom finishes, and industry-standard rigid mailer boxes enable boutique retailers to provide an elevated level that is consistent with branding.

Subscription Box Brands

Subscription-style apparel brands utilize a combination of foldable mailer boxes and custom inserts that generate excitement for the consumer each time a subscription box arrives. Consistency with box size and weight, a premium unboxing experience, and lightweight packaging design are vital.

Frequently Asked Question

In order to assist you in making an informed decision, we have compiled some of the questions that we are most commonly asked.

How long does it take to produce custom mailer boxes?

The timeline for production will depend upon the quantity ordered and how customized the products will be for each customer order. Most orders adhere to a standard manufacturing process with lead time being applicable to all items manufactured in the USA.

Can I order test quantities?

Yes. We are currently offering low quantity minimum order quantities for seasonal promotional and product launch testing purposes.

Can I use heavier shipped products?

Yes. We can provide you with heavier duty corrugated & rigid options that will provide additional protection when shipping items with varying weight, including bulkier products and multiple shipments in a single package.

Are there environmentally-friendly options available for packaging?

Yes, we provide recyclability and plastic-free material packaging that supports efforts in sustainability.

Can I print graphics inside the box?

Yes, printing graphics on the inside of the box is one of the best ways to increase the overall impact of your branding while also increasing the emotional connection to your brand and enhancing the unboxing experience.

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Apparel & Fashion Mailer Boxes For US Brands