Custom Packaging Sleeves

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JM

Jessica Martinez

"Outstanding service from start to finish! We needed custom mailer boxes with our logo for our e-commerce business, and the team delivered exactly what we needed. The printing quality is exceptional - vibrant colors and crisp details. Our customers love the unboxing experience. Fast US-based turnaround and reliable shipping across the country. Highly recommended!"

DT

David Thompson

"As an apparel brand shipping across the US, we needed heavy-duty boxes that could handle our products. These corrugated boxes with their ECT rating are incredibly durable and protect our items perfectly during transit. The custom sizing options let us optimize packaging for different product lines, which saved us money. Great communication throughout the entire process!"

RC

Rachel Chen

"We switched to Premium Custom Shipping Boxes for our subscription service, and it was the best decision. The wholesale pricing for bulk orders is competitive, and the quality never wavers. The custom printing makes our brand stand out, and because they're US-based, we get faster turnaround times compared to overseas manufacturers. Professional from quote to delivery!"

MP

Michael Patterson

"Excellent quality and eco-friendly options! Our company was looking for sustainable packaging without compromising durability. These recyclable boxes provide the protection we need while helping us reduce our carbon footprint. The design assistance and no-minimum-order flexibility made it easy to test before committing to larger volumes. Fantastic American-made packaging solution!"

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FeatureDetails
Size OptionsFully Custom Sizes Based on Product or Box Dimensions (L x W x H)
Sleeve Style OptionsFull Box Sleeve, Belly Band, Wrap-Around Sleeve, Tray & Sleeve, Drawer Style, Die-Cut Sleeve
Material ChoicesCardboard, Kraft Paper, Cardstock, SBS Cardboard, Corrugated E-Flute, Metallic Paper
Thickness SpecificationsCardstock (12PT - 24PT), Cardboard (10PT - 28PT), Kraft Board (14PT - 24PT), E-Flute Corrugated (1/16")
Print Color OptionsCMYK Full Color or PMS/Pantone Color Matching
Coating & FinishesMatte, Gloss, Soft Touch, Spot UV, Foil Stamping, Embossing, Debossing
Add-On OptionsDie-Cut Windows, Adhesive Closures, Perforated Seals, Interior Printing, Holographic Foiling
Proofing OptionsFlat Dieline, 3D Mock-Up, Physical Sample Available on Request
Turnaround TimesTypically 8 to 10 Business Days (May Vary by Order Complexity)
Shipping Timeframe3 to 5 Business Days After Production

Product Description

For brands who wish to improve packaging presentation without changing their boxes or containers, our custom packaging sleeves are the best choice. A packaging sleeve is a printed paper or cardboard sleeve that is used to wrap around a product, tray or box. The sleeves have open ends and are not packaging products for shipping alone and always need to be used in conjunction with a primary packaging structure.

Sleeve packaging is economical for retail brands, subscription businesses, Shopify businesses, and online sellers to brand or include product information and promotional messages without sacrificing the original packaging. Custom printed packaging sleeves are widely used by many brands to re-refresh seasonal packaging, promote limited editions and for more upscale shelf presentation.

There are different sleeve materials available for various products and packaging needs. Apparel, cosmetics, candles, soaps, and retail products are common items that use cardstock and cardboard sleeves. For environmentally friendly brands seeking recyclable packaging options, Kraft paper sleeves are perfect, while SBS cardboard and metallic paper are suitable for luxury packaging.

Sleeve packages can be full box, belly bands or sleeve and tray packages, which have an inner sleeve that is placed over an outer tray base. These structures are beneficial to enhance presentation and make the product accessible.

Additionally, specialty finishes like foil stamping, embossing, holographic foiling, soft touch lamination, matte and gloss coatings can be added to custom cardboard sleeve packaging to enhance shelf presence and improve brand identification.

The products are designed with the intention of improving the brand and increasing the shelf appeal and product presentation.

Packaging Sleeves for Retail, Food & E-Commerce Brands

A major benefit of custom packaging sleeves is their ease of use in changing packaging presentation, without altering the basic box construction. Since sleeves are a second layer of wrapping, brands can easily switch artwork or promotions or product information without incurring high production costs.

Sleeve packaging is used in many businesses to enhance the retail presentation but keep the product display clean and orderly. Luxury cosmetic sleeves are also used for skincare and perfume packaging by cosmetic companies and rigid cardboard sleeves are preferred by electronics companies for charging heads, accessories, tablets and headphones. Many companies are switching to eco-friendly packaging options without compromising on the presentation. Sleeve packaging with recyclable kraft paper, FSC certified paper, biodegradable lightweight cardboard, and recycled paper are available for eco-friendly packaging needs.

Sock Packaging Sleeves, Collar Sleeves, and Garment sleeves are commonly used for apparel brands to keep their products folded and provide some branding plus sizing details. Belly bands are also great for subscription packages, as they keep the items organized and make unboxing more aesthetically pleasing.

The food packaging application is also another popular use of custom paper packaging sleeves. 40-80 gsm kraft paper or recycled paperboard is generally used for light packaging for sandwiches, wraps, cups, snack packaging and ready-to-serve packaging. The food wrap sleeves are lightweight and meant to be used for single food items, and not for heavy retail packing sleeves.

Sleeves are also one of the most significant branding touchpoints in retail and e-commerce packaging since they are seen right away by consumers when they view the package.

Packaging Sleeves for Retail, Food & E-Commerce Brands

Each industry has different sleeve packaging structure needs. Our custom packaging sleeves can be used for a range of retail, shipping and promotional uses. Box sleeve packaging is often used in apparel and fashion industry for folded shirts, sweaters, scarves, jackets and luxury garment packaging. Sock packaging sleeves are used to neatly arrange folded socks and to communicate easily product information on retail shelves.

Many other brands such as food and beverages opt for the lightest food packaging sleeves for bakery items, sandwiches, cups, bowls, snacks, cookies, takeaway packaging, and more. Custom printed packaging sleeves are used by cosmetic and skincare manufacturers to improve the visual impact of a printed cosmetics line on the shelf, such as a makeup palette, skincare jars, soaps, candles and perfume boxes.

Rigid cardboard sleeves are common for electronics brands to use on USB drives, headphones, laptops, chargers, and other electronics in order to provide protection of the inner electronics packaging and brand them. Brands in the pharmaceutical and health care industries tend to prefer tamper evident kraft sleeves with perforated seals to increase security.

Custom packaging sleeves are also utilized by subscription box companies, candle brands, Etsy sellers, and Shopify businesses for providing product presentation while maintaining packaging flexibility during seasons and promotions.

Sleeve Packaging Structures for Different Applications

If your brand is looking for a more customizable packaging presentation, there are several different styles of sleeve construction options.

Full Box Sleeves

Full box sleeves are used to wrap completely around the outer box with both ends open. They are normally put to use for cosmetics, electronics, retail gift boxes and subscription packaging.

Belly Bands & Half Sleeves

Belly bands wrap around the middle of the box or product and generally have a sticker or adhesive strip to secure them in place. They are often used to package apparel, bakery items, promotional products, and retail packages.

Sleeve and Tray Packaging

Sleeve and tray packaging is a combination of packaging in which an outer sleeve is placed over a tray base. The tray also pulls out like a drawer, which makes it more of a high quality unboxing experience.

Die-Cut & Window Sleeves

Die-cut sleeves are partially cut-out openings or windows where the product is partially exposed while the package's exterior is still branded.

Tamper-Evident Sleeves

Tamper evident sleeves are closeable with a seal or tear strip for a tamper evident seal in healthcare, food and retail packaging applications.

These sleeve products aid businesses to enhance their presentation while providing versatility in packaging styles and applications.

Material & Printing Options for Custom Packaging Sleeves

Various material and printing combinations are available, depending on the packaging application.

Cardstock: It is one of the most popular materials used for retail sleeve packaging due to its ability to achieve a good balance between durability and printability. The thickness of standard cardstock is 12PT to 24PT; the thickness of cardboard sleeves varies depending on the product's weight and packaging design, ranging from 10PT to 28PT.

Kraft board: These sleeves ranging from 14PT to 24PT are common packaging options that are environmentally friendly, natural, and recyclable. In instances where extra compression resistance is required, corrugated E-flute sleeves of about 1/16" thickness are commonly employed for shipping applications.

Black kraft paper and holographic cardboard are used as choices in luxury packaging and promo applications. Premium branding applications also have a variety of metallic paper options available, including silver and gold.

Printing can be done in CMYK offset print for larger production runs, in digital print for smaller production runs, screen print for smaller production runs, flexo print for large production runs and Pantone/PS print for colour matching.

Eco-Friendly Sleeve Packaging Solutions

Many companies are switching to eco-friendly packaging options without compromising on the presentation. Sleeve packaging with recyclable kraft paper, FSC certified paper, biodegradable lightweight cardboard, and recycled paper are available for eco-friendly packaging needs. Most custom paper packaging sleeves come with soy-based inks, water-based inks and biodegradable printing materials. Kraft sleeves continue to be widely used in food packaging, apparel packaging, and natural product packaging due to their recyclability and good eye appeal.

Recycled lightweight cardboard and biodegradable inks can also be used for businesses where they want to use more sustainable packaging in promotional packaging and retail display applications.

With the use of these environmentally friendly material options, businesses can ensure that their packaging remains brandable, while also minimizing packaging waste.

Additional Packaging Styles We Offer

To add to your apparel line, we offer the following packaging options.

Corrugated Sleeves

Corrugated Sleeves

Kraft Card Stock Sleeves

Kraft Card Stock Sleeves

Folding Carton Sleeves

Folding Carton Sleeves

White Card Stock Sleeves

White Card Stock Sleeves

Packaging Support: Design to Production of Sleeve Package

1- Quick and Efficient Production Timelines

With artwork approval to production in a matter of days, we can support brands with promotions, seasonal launches, product restocking and subscription packaging changes.

2- Structural & Print Guidance

Our packaging team supports with selecting right sleeve thickness to setting right girth measurement and print finish throughout the packaging production process.

3- Flexible Order Quantities

We can accommodate your small business needs as well as your wholesale production runs with low-volume and and large-scale sleeve packaging orders.

4- Premium Printing & Finishing Options

Available in a variety of finishes from plain kraft belly bands to custom printed/packaging sleeves in various materials, including foil stamping with holographic finishes and specialty coatings.

custom sleeves

Frequently Asked Questions (FAQs) About Custom Packaging Sleeves

What is custom packaging sleeve?

A custom packaging sleeve is a paper or cardboard sleeve that wraps around a box, tray or product to be printed with customized details. Open at both ends for the addition of branding, product information and presentation.

What is the difference between a full box sleeve and a belly band?

There's a full box sleeve around the whole thing and a belly band, which is generally adhesive-strapped or stickered, around the middle.

Are products only supposed to be shipped in packaging sleeves?

No. Packaging sleeves cannot be used for use for stand-alone shipping protection as they do not close on themselves at both ends. These should be always used in conjunction with a main box, tray or container.

What materials is custom packaging sleeve made of?

Common materials are cardboard, cardstock, kraft paper, SBS cardboard, corrugated E-flute, metallic paper, textured paper, black kraft paper, and holographic cardboard.

What sleeve size should I buy for my gun?

The most significant measurement is the girth (length x 2 + width). Clearance of about 1/16 inch will allow the sleeve to glide on without jamming the corners.

What can be done to finish sleeve packaging?

Matte lamination, gloss lamination, spot UV, embossing, debossing, foil stamping, holographic foiling, soft-touch coating and UV resistant inks are all available finishes.

Is custom packaging sleeve eco-friendly?

Yes. There are options for eco-friendly packaging projects such as recyclable kraft paper, biodegradable cardstock, FSC certified paper, recycled cardboard, soy-based inks and water-based inks.

What is the lowest MOQ of custom packaging sleeve?

MOQ is usually 100, and wholesale prices are more competitive as more quantities are ordered. Low minimums are available for some suppliers for small companies and short-run projects.

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For all of your custom shipping box needs, get quality and sustainability with us.